High Voltage & 48V Current Distribution Systems
(Power Distribution Units - PDU)


Our Power Distribution Systems (PDU) form the central connection units of the HV/48V installation of your electrified work machine, special vehicle or other mobile application with high currents. 

The PDU(s) provide 

  • the external connection points to connect all HV components such as batteries, inverters, charging inlets or other PDUs through HV-Cables, 
  • distribute the power through internal high-power bus-bar or power-PCB circuits, and also
  •   form the basis for the HV-safety of your electrified machine via integrated sensors, such as voltage measurement or insulation monitoring, and active elements such as cut-off relays or pre-charging/discharging functions.

Flexible Realization

48 – 850 V 

Nominal Voltage
 

Housing

Standard or Bespoke Housings with  Flexible Connector Positioning

Standard-Compliant Design

Compliance with relevant Standards, Approvals and Qualifications

Flexible E-Architecture

Centralized or distributed PDUs for Customized HV-Architectures

100 - 1000 A 

 Nominal Current
 

Mobile Application

Robust and protected Design ( IP67 ) with pressure equlization

Flexible Connectors

HV connections as automotive plug connectors or cable glands

Active or Passiv Functionality

Switching, precharging and discharging function and functional safety monitoring 

Realization Examples

Active Central-PDU for a light Multi-Passenger-Vehicle (MPV)


400 V | 200 A

Stainless Steel Sheet Metal Bending (Prototype) & Alu Die Cast  (Series)

4 x 11A | 1 x 25A | 3 x 150A | 1 x 200A
Automotive Connectors 
Multi-Layer straight/twisted Positioning



Bas-Bars (Prototype)
Power-PCB (Series)

 HV-Cut-Off Relais
ASIL C Voltage/Current Monitoring
HV-Measurement Connector 

600 x 200 x 205 mm
IP67
20 kg

Active Traction-PDU for Heavy Utility & Special Vehicles


800 V | 400 A

Aluminium Milling Part 

4 x 40A | 2 x 400A | 2 x 300A
Cable Glands 



Bus-Bars

  HV-Cut-Off Relais
ASIL C Spannungs-/Stromüberwachung
HV-Measurement Connector 

560 x 340 x 125 mm
IP67
20 kg

Passive Main-PDU for Heavy Utility & Special Vehicles


800 V | 400 A


Stainless Steel Sheet Metal Bending (Prototype) & Alu Die Cast (Series)

6 x 150A | 1 x 500A | 2 x 400A | 
Automotive Connectors 
Multi-Layer straight Positioning



Bus-Bars

  HV-Cut-Off Relais
ASIL C Spannungs-/Stromüberwachung
HV-Measurement Tabs

715 x 310 x 142 mm
IP66
25 kg

Active Switch-PDU for Agricultural Machine
(Super Cap-Discharge)


850 V | 300 A

Alu Standard Off-the-Shelf Housing

 3 x 150A
Automotive Connectors 
Single-Layer straight positioning



Bus-Bars

  HV-Cut-Off Relais
ASIL C Spannungs-/Stromüberwachung
HV-Measurement Tabs

400 x 310 x 110 mm
IP65
15 kg

You can rely on our many years of experience in the implementation of PDUs optimized for your electrification concept.

Feel free to contact us in the early phases of your project realization, because we do not see ourselves as a supplier, but as a solution partner for your concerns. 

 Contact